Replacing the glass of photovoltaic modules

The scientists introduced the new approach in the study “ Experimental repair technique for glass defects of glass-glass photovoltaic modules – A techno-economic analysis,” published in Solar Energy Materials and Solar Cells. “Overall, the first indicators for a technically feasible and effective repair technique are positive,” they concluded.

Unfortunately, glass-glass PV modules are, similar to regular PV modules, subject to early life failures. A failure of growing concern are defects in the glass layer (s) of PV modules. The scale of decommissioned PV modules with glass defects will increase with the development of solar PV energy [ 7 ].

The replacement of the back sheet layer with a glass panel drastically reduces the proneness to water penetration. Ingress of water (vapor) at glass-glass PV modules is negligible and restricted to the edge area only [ 18 ].

2.2. Glass characteristics Glass-glass PV modules generally use 2–3 mm thick glass layers, since thicker glass layers negatively impact the module's weight and costs, while trends are to reduce glass thickness to below 2 mm [ 10 ].

However, glass defects do not directly imply that PV modules endure internal damage nor that PV modules cannot continue to operate with minimal microcracks. Thus far, glass defects have been regarded as a failure beyond repair and no noticeable attempt has been made to develop reparation methods.

Double-glass PV modules In double-glass or glass-glass PV modules the polymer back sheet layer is replaced by a glass layer identical to the top glass, creating a symmetrical “sandwich” structure. The PV cells are in the center, compressed by an encapsulant film and glass layers [ 11 ].